Airbubble Roll

What is Airbubble Roll ?

“An air bubble roll is a type of packaging material that is commonly used to protect fragile or delicate items during shipping or transportation. It consists of a long strip of plastic film with regularly spaced air pockets, which serve as cushioning and help absorb shocks and vibrations that could potentially damage the contents of a package. The air bubble roll is often used in combination with other types of packaging materials, such as cardboard boxes, to provide additional protection for items that are being shipped. It can also be used as a standalone wrapping material for individual items, such as electronic devices or glassware. Air bubble rolls come in different sizes and thicknesses, and they can be customized to fit the specific needs of a particular shipment. They are lightweight, flexible, and easy to use, making them a popular choice for businesses that need to ship a wide variety of products.”

History of Airbubble Roll in Brief Below:

The history of air bubble roll dates back to the early 1960s when two inventors, Marc Chavannes and Alfred Fielding, were attempting to create a new type of textured wallpaper. While their experiment did not succeed in creating a new wallpaper, it did result in the creation of what is now known as the air bubble roll.
Chavannes and Fielding discovered that by sealing two sheets of plastic together with air bubbles trapped between them, they could create a lightweight, flexible material that was both cushioning and insulating. They initially tried to market the product as greenhouse insulation, but it was not a commercial success.
It wasn't until a few years later, when IBM began using air bubble rolls to protect their computer equipment during shipping, that the product began to gain popularity. Soon after, other companies began to adopt air bubble rolls as a packaging material for fragile and delicate items, and the product became a staple in the packaging industry.
Today, air bubble rolls are produced by a variety of manufacturers and are widely used in many different industries, from electronics to pharmaceuticals to food and beverage. They have become an essential component in the packaging and transportation of goods, helping to protect valuable products from damage during shipping and handling.

Making of Airbubble Roll in Brief Below:

The process of making corrugated rolls involves several steps:
Extrusion: The first step is to extrude two layers of plastic film, typically made from low-density polyethylene (LDPE), with a small space between them.
Heating: The two layers of plastic film are heated and pressed together, creating a seal around the edges and leaving pockets of air trapped between the layers.
Cooling: The sealed layers are then cooled to solidify the plastic and stabilize the air pockets.
Cutting: The air bubble film is then cut into long strips of a desired width and wound onto large rolls.
Perforation: The rolls can be perforated at regular intervals to allow for easy tearing and to customize the length of the air bubble film needed for each application.
Packaging: The finished air bubble rolls are packaged and shipped to customers for use in packaging and protecting their products during shipping and handling.

Airbubble Roll Benefits

There are several benefits to using air bubble rolls as a packaging material:
Cushioning – The air pockets in the bubble wrap provide cushioning and help absorb shocks and vibrations, protecting the contents of a package during shipping and handling.
Lightweight – Air bubble rolls are lightweight and do not add significant weight to a package, which can help reduce shipping costs.
Versatile – Air bubble rolls can be used to protect a wide range of products, from small, fragile items to large, heavy equipment.
Customizable – Air bubble rolls come in a variety of sizes, thicknesses, and bubble sizes, making them customizable to meet the specific needs of different applications.
Cost-effective – Air bubble rolls are a cost-effective packaging solution compared to other materials such as foam or molded pulp.
Recyclable – Air bubble rolls are made from polyethylene, a plastic that is recyclable in many areas, making them an environmentally friendly packaging option.
Easy to use – Air bubble rolls are easy to handle and use, as they can be easily cut to size and wrapped around items to provide cushioning and protection.



Material : : Air bubble rolls are typically made from low-density polyethylene (LDPE), which is a lightweight, flexible, and durable plastic material.
Bubble size : The size of the air pockets can range from small bubbles (3/16 inch or 5mm) to larger bubbles (1/2 inch or 12mm), and can be customized to meet specific requirements.
Bubble height : : The height of the air pockets can range from a few millimeters to several centimeters, depending on the thickness of the plastic film.
Roll length : The length of the roll can vary depending on the manufacturer and the customer's needs, but standard lengths are typically 100 feet (30 meters) or more.
Thickness : The thickness of the plastic film can range from 2 mils (0.05 mm) to 10 mils (0.25 mm) or more, and can be customized to provide the desired level of cushioning and protection.
Color : Air bubble rolls are typically clear or translucent, but can also be made in a variety of colors for branding or aesthetic purposes.